At Frontier, our factory is built around a simple principle - reliable products come from controlled processes, precise equipment, and well-engineered material behaviour. Everything here is designed to achieve consistency, strength, and long-term performance.
A FACTORY BUILT FOR PRECISION
Purpose-Built for Rotomoulding Excellence
Our manufacturing floor is arranged to minimise variability and maximise repeatability.
From material flow to machine positioning, every detail supports output consistency.
WHAT THIS DELIVERS
Predictable production cycles
Accurate dimensions batch after batch
Stronger structural performance
Smooth, uniform surfaces
Controlled Moulding Environment
Stable Conditions = Stronger Products
Polyethylene responds differently to heat, humidity, and cooling rates. We maintain controlled environmental conditions to stabilise every moulding cycle.
Benefits:
- Better material flow
- Consistent wall thickness
- Reduced warpage and deformation
- Cleaner surface finishes
Advanced Rotomoulding Machines
Engineered for Uniformity
Our multi-arm rotational moulding machines are calibrated for Frontier’s product lines not generic settings.
We fine-tune:
- Heating curves
- Rotation ratios
- Cooling profiles
- Arm synchronization
MATERIAL PREPARATION & HANDLING
High-Grade Polymers, Prepared Precisely
Every batch of polyethylene is screened, sieved, and measured under controlled
conditions.
Our material workflow ensures consistent powder quality, controlled particle size distribution, stable colour and additive dispersion, and reliable melt behaviour — creating a strong foundation for uniform moulding and long-lasting product performance.
Automated Trimming & Finishing
Robotic Precision, Clean Edges
Automation helps us achieve finishing accuracy that manual trimming cannot consistently match.
Advantages:
- Perfectly clean edges
- No human variation
- Reduced material waste
- Faster cycle completion
Rigorous Quality Validation
Products Tested for Real-World Conditions
Every Frontier product passes through structured testing procedures:
- Dimensional accuracy checks
- Load and impact tests
- UV and weather exposure validation
- Leak tests (for containment products)
- Surface and structural inspections
Only proven products leave the factory.
THE PEOPLE WHO KEEP IT RUNNING
Machines ensure precision - but people ensure discipline. Our manufacturing team oversees every cycle, every mould, and every test with a focus on reliability.
They understand when a machine needs recalibration, when a mould needs adjustment, and when a batch needs extra care – expertise gained through years on the floor.
A skilled team, supported by advanced technology, is what makes Frontier manufacturing dependable.
Manufacturing That Builds Confidence
From materials to machines to controlled processes,
our factory is engineered for one outcome:
products that last longer and perform better, every
single day.
